Apa saja yang ada di Stasiun Digester dan Screw Press?
Melewati beberapa tahap pengolahan sebelum menjadi minyak dan siap dikonsumsi. Salah satu stasiun yang akan dilewati kelapa sawit dan juga menjadi tahap pengolahan adalah stasiun press pabrik kelapa sawit. Ada pula yang menyebutnya dengan station digester and press, yang merupakan stasiun pertama diambilnya minyak dari buah dengan cara melumat dan mengempa. Proses ini dilakukan oleh alat yang bernama digester, di mana di dalamnya ada alat bernama screw press yang merupakan salah satu alat inti dalam proses pengolahan kelapa sawit.
Fungsi digester pada pabrik kelapa sawit adalah mengaduk brondolan buah kelapa sawit untuk memisahkan serabut kelapa serta melepaskan minyak dari oil bearing cells. Bentuknya sendiri adalah sebuah bejana, yang lengkap dengan lengan pengaduk panjang, dan lengan pengaduk panjang. Keduanya mempunyai fungsi untuk merajang buah. Digester juga dilengkapi dengan pemanas yang membantu kerja screw press agar jauh lebih mudah. Karena volume isi digester berpengaruh pada minyak yang hilang, maka disarankan digester tidak terlalu penuh agar tidak menghambat kerja screw press nantinya.
Kapasitas mesin screw press cukup bervariasi. Ada screw press p10, screw press p15, screw press p20, bahkan ada yang hingga p30. Untuk mengupayakan hasil terbaik, maka kondisi screw press harus terus dijaga, karena di dalamnya terdapat banyak screw press part. Komponen yang terdapat pada mesin screw press terdapat dalam berbagai ukuran, mulai dari yang kecil hingga yang besar. Jika Anda ingin mendapat hasil minyak yang baik, atau memastikan spare part dapat digunakan seumur hidup, maka pastikan memperhatikan perawatan yang diberikan kepada screw press. Komponen dalam mesin screw press pun berbeda sesuai dengan kapasitasnya. Berikut sebagai contoh komponen mesin press kelapa sawit dengan kapasitas 10 ton/jam merk CB – MODIPALM.
Kapasitas 10 ton/jam:
| Part No | Description |
| 1 | Hydraulic cylinder (Rexroth) |
| 2 | Lock nut |
| 3 | Stabiliser |
| 4 | Cone guide |
| 4a | Cone guide bush c/w lock nut |
| 5 | U coupling ( Locking Plate C) |
| 6 | Lengthening Shaft Stopper |
| 7 | Adjusting cone |
| 8 | Worm lengthening shaft |
| 8a | Cast Iron Bush |
| 10 | Hot water pipe |
| 11 | Press cage 3×4 c/w 22,000 holes |
| 12a | Worm screw (L.H.S) – C/steel Hollow |
| 12b | Worm screw (R.H.S) – C/steel Hollow |
| 12a | Worm screw (L.H.S) – 3% Chrome Molly -H |
| 12b | Worm screw (R.H.S) – 3% Chrome Molly-H |
| 13 | Tie rod c/w nut |
| 13a | Tie rod Nut LHS/RHS |
| 14 | Strainer plate (s/s) |
| 15 | Oil seal 150 |
| 16 | Wearing plate |
| 17 | Bearing cover plate |
| 19 | Oil seal 120 |
| 20 | Spherical roller bearing 22224 |
| 21 | Spur gear c/w Harden |
| 22 | Drive shaft (R.H.S) Assab 709 |
| 23 | Drive shaft (L.H.S) Assab 709 |
| 24 | Spacer |
| 25 | Spherical thrust bearing 294 |
| 26 | Spherical thrust bearing 293 |
| 27 | Spherical roller bearing 2 |
| 28 | Oil seal 130 |
| 28a | Oil seal 100 |
| 29 | Locking collar |
| 29a | Thrust ring (outside) |
| 30 | Taper spacer |
| 30a | Main shaft Lock Nut |
| 30b | Main Shaft Lock Washer |
| 31 | Left hand cover |
| 32 | Right hand cover |
| 33 | 16″ dia. flexible coupling |
| 34 | Gearbox |
| 35 | 30 kW TEFC squirrel cage motor |
| 36 | Gearbox pulley |
| 37 | Motor pulley |
| 38 | Coupling cover |
| 39 | Pulley cover |
| 40 | V-belt |
| 41 | Cone section (Bare Unit) |
| 42 | Intermediate Body ( Bare Unit) |
| 43 | Split spur gearbox (Bare Unit) |
| Key for drive shaft | |
| Key for drive shaft | |
| 22&23 | Drive Shaft (LHS &RHS) 760 |
Spare part mesin kelapa sawit sudah banyak dijumpai di Indonesia, sehingga memudahkan produsen kelapa sawit untuk memperolehya ketika ada kerusakan. Sebuah bukti, bahwa anak bangsa pun bisa menghasilkan barang yang berkualitas sama baiknya dengan buatan negara luar.
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