Hydrocyclone adalah suatu alat memliki fungsi untuk dapat memisahkan padatan maupun gas dari cairan sesuai dengan perbedaan gravitasi pada setiap komponen. Hydrocyclone bekerja secara memutar zat yang di masukan pada ruangan yang berkontur. Material yang berat “beratan” dialirkan pada bagian bawah melalui jalur spiral pada sepanjang dinding ruangan, sementara untuk material lebih ringan “ringanan” di arahkan ke ruangan penampungan pada bagian atas.
Hidrosiklon baik sekali digunakan untuk dapat memisahkan “beratan” dari campuran cairan berasal dari pompa sentrifugal maupun sumber cairan lainnya yang memiliki tekanan. Hidrosilikon merupakan pilihan yang di anggap sangat tepat untuk dapat proses dimana “ringanan” merupakan bagian lebih besar dari suatu campuran serta dimana “ beratan” mengendap yang cukup mudah.
Hydrocyclone Indonesia
Pada proses pengolahan tentunya dituntut pengendalian losis minimal serta capaian produksi minyak dan inti secara maksimal. Untuk dapat mencapai hal itu tentunya harus dilakukan monitoring serta penyetelan alat berdasarkan dengan kondisi proses secara berlangsung. Monitoring berupa pengambilan sample uji aliran proses pengolahan sawit dan inti sawit di setiap jam atau dua jam. Tergantung juga dengan SOP yang telah berlaku di sebuah perusahaannya.
Dari sebuah analisa sampel yang didapatkan angka dibandingan dengan norma proses pengolahan serta diketahui juga apakah loss masih keadan kondisi baik atau tidak. Nah, apabila losisnya melalui norma maka perlu penyetelan ulang sebuah alat, dapat berupa penyetelan batal paling tinggi kuat arus eletromotor, tekanan hidrolik atau posisi fortex hydrocyclone Indonesia.
Tetapi terkadang operator tidak menyetel lagi apabila hasil analisa tidak berdasarkan norma. Jika tidak ada perintah langsung oleh atasan. Penyelidikkan tidak hanya sekedar karena tidak cakap, tidak mengetehui, tetapi karena diakibatkan oleh rasa malas, sehingga akan sulit untuk mendapatkan kondisi yang aman dan nyaman untuk melakukan pekerjaan.
Memang pada hydrocyclone kernel, terdapat tangga bagian atas yng kurang nyaman untuk dapat dinaiki hingga akan menimbulkan rasa malas untuk karyawan apalagi di jam malam. Dari hydrocyclone bagian bawah ini tidak ada borders untuk operator melakukan penyetelan terhadap posisi aman, tidak terlihat pula ada cat walk antara tangga serta keran penyetelan hydrocyclone palm oil mill. Kondisi kurang aman serta nyaman tentunya dapat menimbulkan rasa takut, malas untuk melakukan penyetelan fortex finder supaya didapatkan mutu serta losis inti secara standar. Operator akan melakukan penyetelan apabila di ‘mandorin’ pimpinan, tentunya hal itu tidk akan efektive untuk proses pengolahan.
Penggunaan Hydrocyclone Separator
Pada dasarnya, hydrocyclone separator di gunakan terhdap system aliran kontinue hingga aliran cairan masuk pada hidrosilikon yaitu sama dengan total aliran yang keluar “partikel berat” dan “partikel ringan”. Kunggulan hydrocyclone, diantaranya :
- Biaya dikeluarkan relative lebih murah.
- Tidak membutuhkan sumber energy secara terpisah.
- Biaya perawatan murah.
- Mudah untuk diterapkan pada berbagai perindustrian.
- Pemasangannya cepat.
- Kemungkinan terjadi kesalahan pemasangan yang relative kecil.
Karena memiliki karakteristik secara spesifik dari hydrocyclone separator, maka alat yang satu ini sesuai sekali yang digunakan untuk pemisahan pada unit diantaranya :
- Refinery effluents
- Heavy oil production
- High-water-cut-oil production
- Produced water from Steam Assisted Gravity Drainage (SAGD)
- Slop oil treatment
- Wellhead fluid
- Tank bottoms
- Bilge water treatment
- Bio diesel production
- Canola oil processing
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